作用与百科:/Purpose and introduction
西林瓶液态体洗烘装罐加塞联动机制线由 QCL 国产柜式超超声仪检查波洗瓶机、 ASMR隧道工程式暖风反复的系统杀菌处理烘烤箱、NFGF国产型西林瓶液态体装罐加塞汽轮发电机组成,也可单机游戏实用。可使用于2-25ml产品规格的西林瓶水针的生孩子。能达到自喷加水、超超声仪检查波粗洗、瓶内腔水冲干净、瓶内腔间断二级反复的系统水冲干净、连续式吹气、连续式丰富水冲干净、间断二级吹气、瓶内腔吹气、点火、烘干阶段杀菌处理去热原、冷却水、前充汽、装罐、后充汽、加塞等二十来道工步。NLGF2-25 schering bottles liquid washing drying filling barging linkage line consists of QCL series vertical ultrasonic bottle washer, ASMR tunnel hot air circulation oven, NFGF electro schering bottles liquid filling barging into a crew, and also can be used stand-alone. Used in the 2-25 ml specification schering bottles of water production. Can finish the spray water injection, ultrasonic thick bottle washing, the outer wall of water flushing, bottle wall continuous secondary circulating water flushing, a blowing, a fresh water rinse, two consecutive bottle blowing, blowing the outer wall, preheating and drying sterilization before going to pyrogen, cooling, inflatable, filling, after filling, stoppering, etc more than 20 procedures.结构特征:/characteristic
◆洗瓶机运用自动化工业机械手夹瓶,适用性各种规格为的西林瓶;Bottle washer adopts manipulator clamp bottle, is suitable for a variety of specifications of schering bottles;◆洗瓶选择雾水喷针导杆监控放进去途径,的洗涤作用好好,减少再生资源。并安装有针架防震动装Reciprocating mixer washing bottle with water spray needle track insert way, cleaning effect is good, save energy. Shake with needle frame◆洗瓶一整个雾水输送管、喷针几乎独立自主分手,杜绝了交叉的情况影响,完全符合GMP实验室管理标准条件;Mixer washing bottle the water pipe, injection needles completely separate, to avoid the cross contamination, in line with the GMP requirements;◆洗瓶机出瓶螺栓前改加保護块,有保護螺栓,少碎瓶能力;Pieces out of the bottle inside the screw before adding buffer block, protect the screw, reduce broken bottle;◆洗瓶机出瓶用到大体德国一起带,无线连接拨瓶块运送安瓿,使用维持安全可靠;Pieces out of the bottle inside the whole import synchronous belt, the connection piece of conveying ampoule bottle, operation is stable and reliable;◆烘烤箱通过热气反复的蒸汽加热,平均温度粗糙,低碳;Oven adopts hot air circulation heating, temperature uniformity, energy saving;◆烘干箱可设防老是无电爱护能力,开机运行健康安全;Mixer oven has suddenly loses power protection function, safe operation;◆干燥箱可配循坏水冷散热器设备,不耗率房屋风口尺寸,避免房屋的压值不失衡的危害性,降低温度成果好;Mixer oven can match circulating water cooling device, not loss room air volume, reduce the risk of differential pressure imbalance in room, cooling effect is good.◆烘干箱可配差压自動稳定不平衡量调节器操作系统,缩短次卧和烘干箱的差压不稳定不平衡量产生的室温段偏斜,灌装生产线间洗烘间高温升高一题材的状况;Mixer oven can match the differential automatic balance adjustment system, reduce the room and high temperature oven pressure difference caused by the imbalance of period of migration, filling between wash between baking temperature and so on a series of problems;◆真空烘箱设在DOP的检测工具电源接口(主要包括压力,风压,颗粒塑料再生颗粒的检测工具口);Mixer oven with DOP test interface (including wind pressure, wind speed, dust particle detection);◆干燥箱冷却水段可带灭菌处理功能模块(FDA特选);Mixer oven cooling segment with the function of sterilization (FDA selected);◆恒温干燥箱网带可带mri涌入CIP线下刷洗操作系统;Type mixer oven mesh belt with ultrasound scanning CIP online cleaning system;◆烤箱内腔可实行全座向、多弯度高压变压器水清扫冲洗;In pieces inside the oven cavity can be all-round, multi-angle high-pressure water flushing;◆分电脑装机所采用程度数据同步带的运瓶基本模式,兼具高速的度,所以分瓶正确,换成尺寸规格件不便;In pieces filling machine adopts horizontal synchronous belt bottle mode, high speed, and bottles of accurate, replacement of a convenient;◆瓶盖下端隶属的运输业垂直面和工做面盆台下有定的离,影响于百级层风流的进行,预防行成乱流的污染药液;In pieces at the bottom of the bottle in the transport plane and work table there is a certain distance, is advantageous to the best level layer by wind, turbulence prevents pollution solution;◆罐一键装机加塞大部分,分为关卡送塞,并且 关卡圆轮吸塞,具备着仔细观察便,放料便,送塞高速收费站的特征;Pieces filling machine gasser part, USES the level to plug, and horizontal disc vacuum plug, are convenient to observe, loading convenient, to plug the characteristics of high speed;◆罐安装系统可配陶瓷厂家泵、装饰管泵、运动泵;In pieces filling machine can match ceramic pump, stainless steel pump, peristaltic pump;◆装灌机无瓶止灌,无瓶不添加塞的功能;In pieces filling machine no bottle filling, no bottle no gasser function;◆罐安装系统可以选择配伺服控制器罐装行式(台达、西门子、斯耐德)。In pieces filling machine optional servo filling forms, mitsubishi, schneider (Taiwan).◆整线按照PLC总把握、直流变频空调器、接触屏把握科技,运营耐用耐用;接触屏可现示各pc单机的运营的动态,各把握点的出水量、压力、压力、室内温度等现示,各按钮开关的状态和发动机错误码现示,发动机错误码自身程度和发动机错误码分享及清除手段,使一整块分娩方式的过程达标自动式化把握,联线极具三机自我控制失衡系统设计,保证质量分娩方式平衡耐用。The whole line adopts PLC control, inverter, touch screen control technology, the operation is stable and reliable; The operation of the touch screen can display the single machine dynamics, the control points of hydraulic pressure, air pressure, air pressure, temperature, etc, according to the switch state and fault display, fault self-diagnosis and fault analysis and elimination method, make the whole production process automation control, on-line has the compressors control balancing device, ensure production is balanced.会按照买家的是需要,还可供选择装配:According to the needs of customers, but also available for selection:◆西门子设备、施耐德开关、三凌、台达等品脾保持设备;Pieces of Siemens, schneider, mitsubishi, Taiwan brands such as control system;◆水、气有压力、温度及高周波波強度、颗粒粒子束、风力在线视频检查、告警、收录、彩印系统性;Pieces of water, gas pressure, water temperature and the intensity of ultrasonic, dust particles, wind speed on-line detection, alarm, record and print system;◆ORABS、CRABS、无菌操作室消毒器设计。◆ORABS、CRABS、无菌操作室消毒器设计。Mixer ORABS, CRABS, aseptic isolator system. Mixer ORABS, CRABS, aseptic isolator system.技术性性能参数/technical parameters:
品牌款式 product model | QCL60+ASMR620/35 | QCL60+ASMR620/43 | QCL60+ASMR620/43 | QCL80+ASMR620/48 | QCL120+ASMR800/55 | QCL120+ASMR1250/60 | QCL80*2+ASMR1250/60 | ||||||
适合金桥铜业跨接线的截面积大小 Cutting dimension(ml) | 2-25(国家西林瓶) | 2-25(國际西林瓶) | 2-25(时代国际西林瓶) | 2-25(国际联盟西林瓶) | 2-25(國际西林瓶) | 2-25(国际上西林瓶) | 2-25(国家西林瓶) | ||||||
装罐头数 Fillingheads | 4 | 6 | 8 | 10 | 12 | 20 | 24 | ||||||
生产方式力production capacity(pcs/h) | 120(7ml) | 180(7ml) | 200(7ml) | 300(7ml) | 400(7ml) | 500(7ml) | 650(7ml) | ||||||
洗瓶完成率Washing bottle percent of pass(%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ||||||
洗瓶损坏率Washing bottle breakage(%) | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ||||||
过滤除菌平均温度sterilizing temperature(°C) | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | ||||||
排风扇量exhaust air rate (m3/h) | 3000 | 3000 | 4100 | 4100 | 7500 | 8,000-10,000 | 8,000-10,000 | ||||||
灌装线精确度Filling accuracy(%) | ≤ ±2.5 (机械装备ꦫ式驱动软𒁏件溶量泵、瓷砖泵、304不绣钢泵) ≤ ± 0.5-1.0 (伺服线束带动溶量泵) | ||||||||||||
加塞合格证率Gasser percent of pass(%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ||||||
空气当中层流无尘度Laminar air cleanliness(Class) | 100 | 100 | 100 | 100 | 100 | 100 | 100 | ||||||
真空体抽速Vacuum pumping speed(m3/h) | 10 | 30 | 50 | 60 | 60 | 100 | 120 | ||||||
电容(电容器)量capacitance | 66.6 | 75.6 | 75.6 | 106.6 | 106.6 | 212.6 | 232.6 | ||||||
电power supply | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | ||||||
总容量total weight (kg) | 6300 | 6300 | 7900 | 7900 | 9400 | 10900 | 14600 | ||||||
外型宽度boundary dimension(LxWxH) (mm) | 8,550 × 2,540 × 2,330 | 8,550 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 10,280 × 3,230 × 2,360 | 12,730 × 2,600 × 2,620 | 11,790 × 5,700 × 2,620 |